EG6019 – Advanced Manufacturing Technology

Assignment Task

Manufacturing Simulation Using WITNESS Software

THE BRIEF/INSTRUCTIONS

The aim of the assignment is to use WITNESS Simulation Software to simulate and optimise the manufacturing process of an engineering product or component of your choice. A written technical report will show the creation of the simulation taken by you prior to starting the simulation. The report will contain a proliferation of illustrations/screenshots of elements of your simulation.

The assignment should produce enough evidence for the fulfilment of the following module learning outcomes: Describe and illustrate the scope, context and significance of manufacturing. Explain, justify and apply specific manufacturing techniques. Demonstrate knowledge and understanding of the factors internal to the manufacturing systems that affect behavior and robustness. Apply researching skills.

Your initial priority should be to create a simple simulation that gives credible results; to gain higher grades look to add elements to the simulation to expand, further refine the model and interpret the results to optimise the processes. Explain and justify your assumptions and decisions and consider how the simulation could be refined once a basic simulation is working.

Initially build a simple simulation to show the flow of work through the different manufacturing activities, do not attempt the whole simulation in one go. To gain higher marks look to add elements to the simulation to expand, refine and optimise it. This could include (but is not limited to) things such as adding labour resources to activities to determine minimum staffing levels to achieve maximum capacity or adding Inspection/Quality Control into the process. Highlight potential bottlenecks in the process

and seek to improve capacity and efficiency in the process.

Present the findings from your simulations in a report with respect to your original target goals. Illustrate your report with screenshots of ways in which your simulation functions. Comment on your results and justify your decisions for improvements.

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